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Setting up a community-based
Biodiesel Production Plant

 

HOW NOT TO DO IT

We made a good start...

 
 

Founding member and director undertakes a feasibility study into small scale production of biodiesel as part of a Masters Research degree.

 

We visited Terry de Wynne, the British Sage of Biodiesel, in Belfast.

 

5 of our members have attended the celebrated LILI biodiesel training course.

As a Co-operative, we decided to pursue a biodiesel venture and to try to build our own plant, recycling 'useful' equipment owned by another founding member and director.

 

tank

 

tanks

Meanwhile, we applied for a grant with our local community enterprise group, Foothold, to help with the purchase of equipment and running costs. We were offered the grant on condition that we also got the Cleanstream grant as match funding.

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The CleanStream grant was a debacle, as after submission and tentative approval of the application it was decided that projects involving energy from waste eg. biodiesel, were no longer eligible.

Foothold, bless 'em, stuck with us - 3 cheers for Bob McBride, who made it his mission to find out all he could about biodiesel and loves our idea of "Liquid Solar Energy".

Then, the director with the 'useful' equipment left the Co-op and the rest of us decided to draw a line under the DIY idea which wasn't going anywhere, despite our investment of over £20,000 which had practically left us bankrupt.

 

cpu

Persevering, we had to resubmit the Community Enterprise Grant to suit the revised equipment plan and seek out additional match funding to cover the costs of the containerised packaged unit that Eurodiesel sell. But when this rocketed in price overnight from £40k to over £60k we had to abandon this as a plan.

The industrial unit where we planned to locate the biodiesel was by now brimming with UVO that we had been collecting. It was evident that the unit was too small - we needed new premises as well as different equipment.

unit

 
This decision didn't go down well with the Environment Agency and despite gallant efforts by our local EA officer, the legal beagles in London decreed that we had to apply again for a new permit - another £2,500.
 

 

So, we persevered and carried on running the main work of our Co-op – to facilitate and install RE technologies (wind, solar, biomass, hydro) at the same time as setting up the biodiesel plant. We continued collecting UVO and with the help of Biofuels based in Cambridge and Goat Industries, we got our biodiesel plant!

 

We had grant funding for some of the equipment from CREATE Enterprise, Foothold, some from Enfys and some from Naturesave – the rest (approx (£40,000 we raised with loans, including members’ contributions).

 

We had the official launch of our plant in October, when we were also awarded an Action Earth prize from the Environment Agency. We have also won a EuroSolar award for our services to renewable energy - see our Sundance News page for more details!

 

We started sales of biodiesel on November 1st 2004 and we have achieved EN14214 – the European Quality standard for biodiesel. We are running training courses to help others to replicate our work and to share the secrets of our success.

At present we have clocked up over approximately half a million miles on biodiesel from sales, with customers choosing to blend our 100% biodiesel from 5% mixtures up to 100%.  We are planning to make modifications to our plant to improve it's efficiency and increase production to meet growing demand.

 

 

 

Another World is Possible............If we all strive to make a difference

 

 

SUNDANCE RENEWABLES, EXCAL HOUSE, CAPEL HENDRE INDUSTRIAL ESTATE, AMMANFORD, WALES, UK, SA18 3SJ
TEL: 01269 842401. EMAIL:
INFO[@]SUNDANCERENEWABLES.ORG.UK

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